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Nondestructive Test Manual 無損檢測手冊簡介

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四儀器標定Instrument Calibration
A. Set the frequency between 50 and 500 kHz.
NOTE: To examine scribe lines, set the frequency between 50 and 150 kHz if
possible.
B. Calibrate the instrument with the applicable reference standard. Paragraph
5.E. identifies the different types of structural configurations that can be
examined. The reference standards to use for the different structural configurations
to be examined are:
(1)Large Areas, Near an Edge, On an Edge, Radius: Use reference standard 126.
NOTE: To examine an area where scribe lines have been removed, and before more
material is removed for an insurance blend, it is permitted to use a reference
standard with a notch depth as small as 0.008 inch (0.20 mm). It is not permitted
to use a notch depth that is less than 0.008 inch (0.20 mm). Before you blend scribe
lines, make sure it is permitted in the repair instructions.
(2). Flush Head Fasteners: Use reference standard NDT1048.
(3) Protruding Head Fasteners: Use reference standard 188A.
C. Set the vertical to horizontal gain between 2:1 and 4:1.
D. Set the filters as follows:
(1). Set the high-pass filter to off or zero Hz.
(2). If the instrument has a low-pass filter:
(a) Set the low-pass filter to its highest value
(b).Decrease the filter value to get a stable dot.
E. Put a nonconductive shim on the reference standard. The thickness of the shim
must be equivalent (| 0.003 inch (0.08 mm)) to the paint thickness on the airplane.
F. Put the probe on the reference standard at least 0.5 inch (12.7 mm) away from
the EDM notch and the edge of the reference standard.
G. Balance the instrument.
H. Adjust the balance point to 20 percent of the display as shown in Detail VIII.
I. Adjust the instrument for lift-off. Adjust the phase control so that the
lift-off signal moves horizontally to the left when the probe is lifted off of the
part surface.
J. Move the probe across the notch in the reference standard.
K. Adjust the gain to get a signal that is 20 to 40 percent of the display above
the balance point as shown in Detail VIII.
L. If the instrument has an alarm, set the alarm as shown in Detail VIII.
M. Move the probe across the notch in the reference standard to find the maximum
scan speed. The scan speed is too fast if the signal is less than 90 percent of the
calibration notch signal.
NOTE: Higher scan speeds are possible with a higher low-pass filter value.
 



五、檢查Inspection Procedure
A. Put the probe on the inspection surface.
B. Balance the instrument.
C. Adjust the balance point to 20 percent of the display as shown in Detail VIII.
NOTE: Do not adjust the gain. Gain adjustments will make the instrument
calibration unsatisfactory.
D. Make sure the signal moves horizontally to the left when the probe is lifted
off of the part surface.
E. Slowly make a scan of the inspection area and monitor the instrument display
during the scan. Do the scan as follows:
(1) Use a scan pattern that:
(a) Will help you find cracks that are 0.1 inch (2.5 mm) in length.
(b) Move the probe across the crack at 90`. This is done to increase
the probability that you will find a crack.
NOTE: To examine an area where a scribe line was removed by ble
無損檢測ng, make small scans across the location where the scribe line
was.
Do not make the scans too large as this can cause false
i無損檢測cations from the change in clad thickness caused by
the blend operation.
(2) During the scan, move the probe no faster than the maximum scan speed that
was identified during calibration.
(3). Do the scan as follows for the specified structural configurations:
(a) Large Areas: Use a grid system to do the inspection of large areas.
The grid lines must be spaced so that when the probe is moved along the
grid lines, the probe will cross the smallest crack you want to find at
least two times.
NOTE; If you are not sure of the minimum crack length, use 0.1 inch
(2.5 mm).
(b) Flush Head Fasteners: Use a nonconductive circle template to do
inspections around flush head fasteners. Put the template adjacent to the fastener
so that you can find cracks that extend 0.1 inch (2.5 mm) from the fastener head
as shown in Detail IX.
(c) Protruding Head Fasteners: To examine areas around fasteners with
protruding heads, use the fastener head or the washer as a probe guide as
shown in Detail XII.
(d) Radius: To examine the radius of a part, keep the probe perpendi

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